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كتاب نــادر Engineering Maintenance

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    كتاب نــادر Engineering Maintenance



    Engineering Maintenance: A Modern Approach
    By B.S. Dhillon
    * Publisher: CRC
    * Number Of Pages: 224
    * Publication Date: 2002-02-14
    * ISBN / ASIN: 1587161427
    Buy New $119.95
    Of the more than $300 billion spent on plant maintenance and operations, U.S. industry spends as much as 80 percent of this amount to correct chronic failures of machines, systems, and people. With machines and systems becoming increasingly complex, this problem can only worsen, and there is a clear and pressing need to establish comprehensive equipment management programs that incorporate the diverse considerations that are essential to effective maintenance. Engineering Maintenance: A Modern Approach presents a cradle-to-grave strategy to preserve equipment function, avoid the consequences of failures, and ensure the productive capacity of equipment. Moving well beyond traditional approaches, this strategy incorporates quality and safety, human error, and software maintenance considerations along with costing, reliability, and maintainability. From specialized books and technical articles, the author has gathered and integrated the latest advances in engineering maintenance into practical, step-by-step plans designed to optimize maintenance activities, extend equipment life, and minimize failures. The elimination of chronic failures through effective maintenance can reduce maintenance costs by 40 to 60 percent. Engineering Maintenance: A Modern Approach not only collects recent advances into a single volume, but also directs you on a path that can lead to a more successful, cost-effective maintenance program


    كود:
    Chapter 1: Introduction
    Background
    Maintenance and Maintenance Engineering Objectives
    Maintenance Facts and Figures
    Engineering Maintenance in the 21st Century
    Maintenance Terms and Definitions
    Maintenance Publications, Organizations, and Data Information Sources
    Publications
    Organizations
    Data Information Sources
    Problems
    References
    Chapter 2: Maintenance Mathematics
    Introduction
    Boolean Algebra and Probability Properties
    Probability and Cumulative Distribution Function Definitions
    Probability
    Cumulative Distribution Function
    Probability Distributions of Continuous Random Variables
    Exponential Distribution
    Rayleigh Distribution
    Weibull Distribution
    Normal Distribution
    General Distribution
    Laplace Transforms: Initial and Final Value Theorems
    Initial and Final Value Theorems
    Algebraic Equations
    Quadratic Equation
    Cubic Equation
    Differential Equations
    Problems
    References
    Chapter 3: Maintenance Management and Control
    Introduction
    Maintenance Department Functions and Organization
    Maintenance Management by Objectives: Critical Maintenance
    Management Principles, and Maintenance Program
    Effectiveness Evaluation Questions for Maintenance Managers
    ©2002 CRC Press LLC
    Elements of Effective Maintenance Management
    Maintenance Policy
    Material Control
    Work Order System
    Equipment Records
    Preventive and Corrective Maintenance
    Job Planning and Scheduling
    Backlog Control and Priority System
    Performance Measurement
    Maintenance Project Control Methods
    Activity Expected Duration Time Estimation
    Critical Path Method (CPM)
    Maintenance Management Control Indices
    Broad Indicators
    Specific Indicators
    Problems
    References
    Chapter 4: Preventive Maintenance
    Introduction
    Preventive Maintenance Elements, Plant Characteristics in Need of a PM
    Program, and a Principle for Selecting Items for PM
    Important Steps for Establishing a PM Program
    PM Measures
    Mean Preventive Maintenance Time (MPMT)
    Median Preventive Maintenance Time (MDPMT)
    Maximum Preventive Maintenance Time (MXPMT)
    PM Models
    Inspection Optimization Model I
    Reliability and Mean Time to Failure Determination Model
    of a System with Periodic Maintenance
    Inspection Optimization Model II
    Inspection Optimization Model III
    PM Markov Model
    PM Advantages and Disadvantages
    Problems
    References
    Chapter 5: Corrective Maintenance
    Introduction
    Corrective Maintenance Types
    Corrective Maintenance Steps, Downtime Components, and Time
    Reduction Strategies at System Level
    Corrective Maintenance Measures
    Mean Corrective Maintenance Time
    ©2002 CRC Press LLC
    Median Active Corrective Maintenance Time
    Maximum Active Corrective Maintenance Time
    Corrective Maintenance Mathematical Models
    Model I
    Model II
    Model III
    Model IV
    Approximate Effective Failure Rate Equations for Redundant Systems
    with Corrective Maintenance
    Effective Failure Rate of System Type I
    Effective Failure Rate of System Type II
    Problems
    References
    Chapter 6: Reliability Centered Maintenance
    Introduction
    RCM Goals and Principles
    RCM Process and Associated Questions
    RCM Components
    Reactive Maintenance
    Preventive Maintenance
    Predictive Testing and Inspection
    Proactive Maintenance
    Predictive Testing and Inspection Technologies
    RCM Program Effectiveness Measurement Indicators
    Equipment Availability
    Emergency Percentage Index
    PTI Covered Equipment Index
    Faults Found in Thermographic Survey Index
    Maintenance Overtime Percentage Index
    Fault Found in Steam Trap Survey Index
    PM/PTI-Reactive Maintenance Index
    Emergency-PM/PTI Work Index
    RCM Advantages and Reasons for its Failures
    Problems
    References
    Chapter 7: Inventory Control in Maintenance
    Introduction
    Inventory Purposes, Types, and Basic Maintenance
    Inventory-Related Decisions
    ABC Classification Approach for Maintenance Inventory Control
    Control Policies for A, B, and C Classification Items
    Inventory Control Models
    Economic Order Quantity Model
    ©2002 CRC Press LLC
    Production Order Quantity Model
    Quantity Discount Model
    Safety Stock
    Increasing or Decreasing Maintenance Inventory-Associated Factors
    and a Model for Estimating Spare Part Quantity
    Spare Part Quantity Estimation Model
    Problems
    References
    Chapter 8: Human Error in Maintenance
    Introduction
    Facts and Figures on Human Error in Maintenance
    Maintenance Error in System Life Cycle and Breakdown
    of Maintenance Person’s Time
    Top Human Failure Problems in Maintenance, Frequency of Maintenance
    Error Types, and Outcomes of Maintenance Incidents
    Reasons for Maintenance Error
    Guidelines for Reducing Human Error in Maintenance
    Techniques to Predict the Occurrence of Human Error in Maintenance
    Markov Method
    Fault Tree Analysis Method
    Problems
    References
    Chapter 9: Quality and Safety in Maintenance
    Introduction
    Need for Quality Maintenance Processes
    Maintenance Work Quality
    Quality Control Charts for Use in Maintenance
    C-Chart
    Post-Maintenance Testing
    PMT Key Elements
    Operator-Documented PMT Responsibilities
    Types of Maintenance Activities/Items for PMT
    Common PMT Activities
    Maintenance Safety-Related Facts, Figures, and Examples,
    and Reasons for Safety Problems in Maintenance
    Safety and Maintenance Tasks
    Guidelines for Equipment Designers to Improve Safety in Maintenance
    Maintenance Safety-Related Questions for Equipment Manufacturers
    Maintenance Personnel Safety
    Problems
    References
    ©2002 CRC Press LLC
    Chapter 10: Maintenance Costing
    Introduction
    Reasons for Maintenance Costing and Factors Influencing
    Maintenance Costs
    Maintenance Budget Types, Preparation Approaches, and Steps
    Budget Preparation Approaches
    Maintenance Budget Preparation Steps
    Maintenance Labor Cost Estimation
    Standard Hourly Cost Estimation
    Manpower Repair Cost Estimation
    Corrective Maintenance Labor Cost Estimation
    Maintenance Material Cost Estimation
    Maintenance Cost Estimation Models
    Building Cost Estimation Model
    Maintenance Equipment Cost Estimation Model
    Production Facility Downtime Cost Estimation Model
    Avionics Computer Maintenance Cost Estimation Model
    Fire Control Radar Maintenance Cost Estimation Model
    Doppler Radar Maintenance Cost Estimation Model
    Equipment Ownership Cycle Maintenance Cost Estimation
    Formula I
    Formula II
    Maintenance Cost-Related Indices
    Maintenance Cost Ratio
    Maintenance Labor Cost to Material Cost Ratio
    Maintenance Cost to Total Output Ratio
    Maintenance Cost to Total Manufacturing Cost Ratio
    Maintenance Cost to Value of Facility Ratio
    Maintenance Cost to Total Man-Hours Worked Ratio
    Preventive Maintenance Cost to Total Breakdown Cost Ratio
    Cost Data Collection
    Problems
    References
    Chapter 11: Software Maintenance
    Introduction
    Software Maintenance Facts and Figures
    Software Maintenance Importance, Effort Distribution, and Request Types
    Types of Software Maintenance
    Software Maintenance Problems
    Software Maintainability
    External View
    Internal View
    Software Maintenance Tools and Techniques
    Software Configuration Management
    ©2002 CRC Press LLC
    Impact Analysis
    Maintenance Reduction
    Automated Tools
    Software Maintenance Costing
    Mills Model
    Belady–Lehman Model
    Maintenance Cost Model
    Software Maintenance Manual and Standards on Software Maintenance
    Problems
    References
    Chapter 12: Reliability
    Introduction
    Root Cause of Equipment Reliability Problems and Bathtub Hazard
    Rate Concept
    Reliability Measures
    Reliability Function
    Hazard Rate
    Mean Time to Failure (MTTF)
    Reliability Networks
    Series Network
    Parallel Network
    Standby System
    Reliability Analysis Methods
    Markov Method
    Fault Tree Analysis
    Failure Modes and Effect Analysis
    Problems
    References
    Chapter 13: Maintainability
    Introduction
    Maintainability Terms and Definitions, Importance, and Objectives
    Maintainability Management in System Life Cycle
    Phase I: Concept Development
    Phase II: Validation
    Phase III: Production
    Phase IV: Operation
    Maintainability Design Characteristics and Specific Considerations
    Accessibility
    Modularization
    Interchangeability
    Standardization
    Maintainability Measures and Functions
    Mean Time to Repair
    ©2002 CRC Press LLC
    Mean Preventive Maintenance Time
    Mean Maintenance Downtime
    Maintainability Functions
    Common Errors Related to Maintainability Design
    Problems
    References

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