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Introduction to Basic Manufacturing Processes and Workshop Technology

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    Introduction to Basic Manufacturing Processes and Workshop Technology




    506 Pages

    Copyright © 2006 New Age International (P) Ltd., Publishers
    Published by New Age International (P) Ltd., Publishers

    PREFACE
    Manufacturing and workshop practices have become important in the industrial environment
    to produce products for the service of mankind. The knowledge of manufacturing
    practices is highly essential for all engineers and technocrats for familiarizing themselves
    with modern concepts of manufacturing technologies. The basic need is to provide theoretical
    and practical knowledge of manufacturing processes and workshop technology to all the
    engineering students. Therefore, an attempt has been made through this book to present
    both the theoretical and practical knowledge of these subjects. Considering the general
    needs of engineering students in the country and the fact that they hardly get any exposure
    to hand tools, equipments, machines and manufacturing setups, a basic course in manufacturing
    science remains a core subject for all the branches of engineering. This book covers
    most of the syllabus of manufacturing processes/technology, workshop technology and workshop
    practices for engineering diploma and degree classes prescribed by different universities
    and state technical boards. While preparing the manuscript of this book, the examination
    requirements of the engineering students have also been kept in mind. The book is
    written in very simple language so that even an average student can easily grasp the subject
    matter. Some comparisons have been given in tabular form and the stress has been given
    on figures for better understanding of tools, equipments, machines and manufacturing setups
    used in various manufacturing shops. The *******s include exposure to bench work and
    fitting, smithy and forging, sheet metal work, wood and wood working, casting, welding and
    machine shop practices. At the end of each chapter, a number of questions have been
    provided for testing the student’s understanding about the concept of the subject. The whole
    text has been organized in twenty six chapters.
    The first chapter presents the brief introduction of the subject with modern concepts
    of manufacturing technology needed for the competitive industrial environment. Chapter 2
    provides the necessary details of plant and shop layouts. General industrial safety measures
    to be followed in various manufacturing shops are described in detail in chapter 3.
    Chapters 4–8 provide necessary details regarding fundamentals of ferrous materials,
    non-ferrous materials, melting furnaces, properties and testing of engineering materials and
    heat treatment of metals and alloys.
    Chapters 9–13 describe various tools, equipments and processes used in various shops
    such as carpentry, pattern making, mold and core making, foundry shop. Special casting
    methods and casting defects are also explained at length.
    Chapters 14–16 provide basic knowledge of mechanical working of metals. Fundamental
    concepts related to forging work and other mechanical working processes (hot and cold
    working) have been discussed at length with neat sketches.
    Chapter 17 provides necessary details of various welding and allied joining processes
    such as gas welding, arc welding, resistance welding, solid state welding, thermochemical
    welding, brazing and soldering.
    Chapters 18–19 describe sheet metal and fitting work in detail. Various kinds of hand
    tools and equipments used in sheet metal and fitting shops have been described using neat
    sketches.

    Chapters 20–24 provide construction and operational details of various machine tools
    namely lathe, drilling machine, shaper, planer, slotter, and milling machine with the help
    of neat diagrams.
    Chapter 25 deals with technique of manufacturing of products with powder metallurgy.
    The last chapter of the book discusses the basic concepts of quality control and inspection
    techniques used in manufacturing industries.
    The author strongly believes that the book would serve not only as a text book for the
    students of engineering curriculum but would also provide reference material to engineers
    working in manufacturing industries.
    Although every care has been taken to check misprints and mistakes, yet it is difficult
    to claim perfection. Any errors, omissions and suggestions for improvement of this volume
    will be thankfully acknowledged and included in the next edition.

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